Integrated body shop and assembly shop robotics automation solution
automotive production line turn key project
1. Company Introduction
1) company profile
Anhui A ite Intelligent Equipment Co., Ltd. is located in Wuhu Ji
ujiang Economic and Technological Development Zone with a
registered capital of ¥50,000,000 (paid). It is a high-tech
enterprise specialized in automobile welding line integration and
complete conveying equipment. It provides customers with turnkey
engineering services such as production line planning, design,
manufacturing, installation, and commissioning.
The company has a manufacturing workshop of 15,000㎡. It has many
sets of advanced manufacturing and processing equipment, including
3 large CNC gantry machining centers, 2 large table laser cutting
equipment, CNC machining centers and ect.. It has the ability to
undertake the manufacturing and pre-integration debugging of two
automotive welding assembly packages simultaneously. Aite is taken
from the English character @, which means always around customers.
With the mission of providing customers with efficient intelligent
equipment and services, we are committed to becoming a well-known
and first-class high-end equipment provider in the world .
2) Organization Chart 2024
3) Workship of assembly and commissioning
15000 ㎡ Large Assembly and Debugging Workshop
4) Production facility
5) Testing facility
List of main production and testing equipment of Aite
Producti
on
facility | No | Name | Manufacturer | Specification | Unit | Quantity |
| 1 | clipper | Anhui Huaxia Machine Tool Manufacturing Co., Ltd | 12*2500 | set | 1 |
| 2 | bending machine | Anhui Huaxia Machine Tool Manufacturing Co., Ltd | 40T /2200 | set | 1 |
| 3 | Single column calibration press hydraulic press | Hefei Forging and Press Machinery Factory | YH 41-63A | set | 1 |
| 4 | digital controlled lathe | Mudan jiang Machine Tool Factory | CK 6140 Ⅰ 400*750 | set | 1 |
| 5 | centre lathe | Mudan jiang Machine Tool Factory | CA 6140 400*1000 | set | 1 |
| 6 | centre lathe | Mudan jiang Machine Tool Factory | CA 6150 Φ500*2000 | set | 1 |
| 7 | vertical milling machine | Qiqihar Machine tool plant | XA 5032 320*1250 | set | 1 |
| 8 | vertical knee and column milling machine | Beijing Machine Tool Factory | XA 5040A φ 320*1250 | set | 1 |
| 9 | centre lathe | Shenyang Machine Tool Factory | C 6140D (SUMMIT 14) Φ400*1500 | set | 1 |
| 10 | upright drill | Dahe Machine Tool Factory | Z 5125A | set | 1 |
| 11 | upright drill | Dahe Machine Tool Factory | Z 5125A Φ25 | set | 1 |
| 12 | drilling machine with jointed arm | Shenyang Machine Tool Factory | Z 3040*16(1) Φ40*1600 | set | 1 |
| 13 | drilling machine with jointed arm | Beijing Machine Tool Factory | ZA 3050 Φ50 | set | 1 |
| 14 | Digital horizontal boring machine | Kunming Machine Tool Factory | TX 6111 Φ 110 | set | 1 |
| 15 | Precision and universal outer round grinder | Shanghai Machine Tool Factory | MGA 1432A Φ320*1500 | set | 1 |
| 16 | vertical milling machine | Beijing Machine Tool Factory | XA 5032 320*1250 | set | 1 |
| 17 | Horizontal universal lifting table milling machine | Qiqihar Machine tool plant | X 6132A 320*1320 | set | 1 |
| 18 | CNC wire-cut machine | Taizhou Tian long CNC machine tool | DK 7750 | set | 1 |
| 19 | linear cutting machine | Taizhou Tian long CNC machine tool | DK 7780 | set | 1 |
| 20 | laser cutting machine | Shanghai Tuan jie Purima Laser Equipment Co., LTD | | set | 1 |
| 21 | Roll-pass shot blasting cleaning machine | Qingdao Green Casting Industrial Machinery Co., LTD | | set | 1 |
| 22 | NC milling machine | Nanjing Ermachine CNC lathe Co., LTD | VM 850 | set | 1 |
| 23 | centre lathe | Shenyang Machine Tool Factory | CA 6316A /1000 | set | 1 |
| 24 | CNC hydraulic turret punch machine | Jiangsu Yawei Machine Tool Co., LTD | HPH -3048-262 | set | 1 |
| 25 | CNC bending machine | Jiangsu Yawei Machine Tool Co., LTD | PBB -300/6200-3C | set | 1 |
| 26 | hydrolic plate bender | Nanton g Xinyi CNC Machinery Co., LTD | WC 67K -200/4000 | set | 1 |
| 27 | CNC gantry type flame cutting machine | Shanghai General Heavy Industry Co., Ltd | CNCSG -5000 | set | 1 |
| 28 | Bridge-type three-coordinate measuring machine | | 9158 | set | 1 |
| 29 | CNC lathe (with cutting tool) | Shenyang Machine Tool Factory | | set | 1 |
| 30 | CNC lathe (with cutting tool) | Shenyang Machine Tool Factory | | set | 1 |
| 31 | surface grinder | Nantong Zhongnan CNC Machine Tool Factory | | set | 1 |
| 32 | Gun tower milling machine | Shandong Weida Heavy Industry Co.,LTD | | set | 1 |
| 33 | pneumatic marking machine | Jinan Dongke Technology Co.,LTD | GY -100*160-UK | set | 1 |
| 34 | Ganmen machining center | Ningbo Haitian Seiko Co., Ltd | GLU 23*60 | set | 1 |
| 35 | CNC wire-cut machine | Suzhou Baoige CNC Co., LTD | DK 7732 | set | 4 |
| 36 | laser cutting machine | Shanghai Tuan jie Priima Laser Instrument Company | SLCF -X 15*16D | set | 1 |
| 37 | CNC hydraulic turret punch machine | Jiangsu Yawei Machine Tool Co., Ltd | HPH -3048-262 | set | 1 |
| 38 | CNC bending machine | Jiangsu Yawei Machine Tool Co., Ltd | PBB -300/6200-3C | set | 1 |
| 39 | CNC worm grinding machine | Shaanxi Qinchuan Machinery Development Co., Ltd | YK 7232A | set | 1 |
| 40 | Roll-pass shot blasting cleaning machine | / | / | set | 1 |
| 41 | Horizontal processing center | Jiangsu Xinrui Heavy Industry Technology Co., LTD | Ha 63 | set | 1 |
Testing facility | 42 | Bridge-type three-coordinate measuring machine | Hexcom Measurement Technology (Qingdao) Co., LTD | 9158 | set | 1 |
| 43 | Gear measuring instrument | Harbin Quantity Group Co. LTD | 3906T | set | 1 |
| 44 | Laser Tracker | FARO | i on | set | 1 |
| 45 | Flexible joint arm meter | Hexcom Measurement Technology (Qingdao) Co., LTD | 7325 | set | 1 |
| 46 | Flexible joint arm meter | Hexcom Measurement Technology (Qingdao) Co., LTD | 7335 | set | 1 |
| 47 | Laser Tracker | lycra | 401 | set | 1 |
| 48 | Gold phase analyzer | O LYMPUS | GX 51 | set | 1 |
6) Major customers
Partial projects list for reference , there are overseas projects
and local projects .
| PROJECT | JPH | ROBOTS Quantity | Equipment Scope |
| Great Wall(Xushui)B02/B04 Main Line+Under body+Roof | 60 | 124 | Main Line Underbody Roof |
| Great Wall( Chongqing) P01 | 15 | 135 | Main Line+Roof+Front&Rear Floor |
| Great Wall( Pinghu) A02 | 15 | 25 | Bodysides+Subassemblies |
| Geely(Xiangtan) SX21 | 45 | 104 | Bodysides |
| Geely( Hangzhou) SD3B | 20 | 13 | Bodysides+Subassemblies |
| Chery( Wuhu) CX62 | 30 | 26 | Bodysides |
| Chery( Wuhu) JH11 | 10 | 4 | Whole Area |
| Chery Brazil T15/T17 | 15 | 4 | Main Line +Subassemblies |
| Chery( Kaifeng) CX62 | 30 | 55 | Bodysides Underbody Framing Line |
| Chery KX63FL | 30 | 60 | Bodysides Underbody Framing Line |
| HOZON(Yichun Base) | 30 | 56 | Bodysides,Under body,Mainline,Closure |
| HOZON(Yichun Base) | 30 | 4 | Closure |
| HOZON(Yichun Base)EP40 | 30 | 86 | Bodysides,Under body,Mainline,Closure |
| Beijing Group(South Africa) | 15 | 20 | Bodysides,Under body,Mainline,Closure |
| Beijing Group(Ruili) | 15 | 32 | Bodysides,Under body,Mainline,Cl osure |
| HOZON(Tongxiang Base) EP32 | 25 | 43 | Left and right side wall assembly line BS, left front and rear door
assembly line FDL&RDL, right front and rear door assembly line
FDR&RDR, front and rear lid assembly line HD&TG, roof
assembly line ROOF |
| Kaiyi A00-BEV | 20 | 38 | renovation project (Mainline/UB/Engine Room/Rear
Floor/Bodyside/Closure |
| Skywell BE11 | 20 | 42 | Whole Area |
| Sum | 871 | |
2. Technical Capability
1) Logistic flow analysis
Plant Simulation software was used to model and simulate the
production line,adjust the BUFFER capacity or process bottleneck
analysis, so as to achieve the opening rate and stable beat of the
production line.
2) Design process flow
A. Simulation (PD/PS)
B. Layout Integration (PD/PS)
C. Offline programming prime
D. Offline programming optimization
E. Element analysis
3. Partial Case introduction
1) Great Wall Tank Project
Function description:
Self- made lifting roller bed + trommel n fixture ,Allowable
lifting stroke: 1350mm
2) EP30/EP40 Project of Hozon Yichun Base
The project is carried out in two phases, the first phase is EP30
model, and the second phase introduces a new model EP40Product
description: Independant research and development The multi- model
automatic assembly station is used for the final assembly station
to realize the switching between the positioning fixtures of the
multi- model bodyside assembly. Its advantages are high repetitive
positioning accuracy, high time cycle, low failure rate, and easy
collinearity to add new models in the later stage. Now it has been
successfully used in Skywell Tianmei Automobile, Huachen Xinri
Automobile, and Hozon Automobile.
3) T15/T17 Main Line and Subassembly line CAOA Plant,in Brazil
The main welding line has a total of 13 stations, and adopts the
form of lifting roller +skid conveying; The bodyside assembly line
adopts manual pre-assembly line, the front top beam and the back
top beam use manual pre-assembly line, and the top cover assembly
line adopts manual sling line. The engine assembly, front bottom
plate assembly and rear bottom plate assembly are equipped with
lifting gear.
4) Algeria KD final assembly line equipment project Setif Plant
Main equipment: chassis line EMS, interior plate chain, final
assembly plate chain, rain room, filling equipment, paint room,
inspection line, AUDIT, tools, etc
Chassis fit Trolley AUDIT Engraving equipment
Four-wheel locator and headlight detection Brake table detector Painting refinishing room
4 Main partial cases reference list
| PROJECT | JPH | ROBOTS Quantity | Equipment Scope |
| Great Wall(Xushui)B02/B04 Main Line+Under body+Roof | 60 | 124 | Main Line Underbody Roof |
| Great Wall( Chongqing) P01 | 15 | 135 | Main Line+Roof+Front&Rear Floor |
| Great Wall( Pinghu) A02 | 15 | 25 | Bodysides+Subassemblies |
| Geely(Xiangtan) SX21 | 45 | 104 | Bodysides |
| Geely( Hangzhou) SD3B | 20 | 13 | Bodysides+Subassemblies |
| Chery( Wuhu) CX62 | 30 | 26 | Bodysides |
| Chery( Wuhu) JH11 | 10 | 4 | Whole Area |
| Chery Brazil T15/T17 | 15 | 4 | Main Line +Subassemblies |
| Chery( Kaifeng) CX62 | 30 | 55 | Bodysides Underbody Framing Line |
| Chery KX63FL | 30 | 60 | Bodysides Underbody Framing Line |
| HOZON(Yichun Base) | 30 | 56 | Bodysides,Under body,Mainline,Closure |
| HOZON(Yichun Base) | 30 | 4 | Closure |
| HOZON(Yichun Base)EP40 | 30 | 86 | Bodysides,Under body,Mainline,Closure |
| Beijing Group(South Africa) | 15 | 20 | Bodysides,Under body,Mainline,Closure |
| Beijing Group(Ruili) | 15 | 32 | Bodysides,Under body,Mainline,Cl osure |
| HOZON(Tongxiang Base) EP32 | 25 | 43 | Left and right side wall assembly line BS, left front and rear door
assembly line FDL&RDL, right front and rear door assembly line
FDR&RDR, front and rear lid assembly line HD&TG, roof
assembly line ROOF |
| Kaiyi A00-BEV | 20 | 38 | renovation project (Mainline/UB/Engine Room/Rear
Floor/Bodyside/Closure |
| Skywell BE11 | 20 | 42 | Whole Area |
| Sum | 871 | |
5. CASE REFERENCE VIDEO
